Ultrasonic Testing (UT)

Description

UT uses high-frequency sound waves to detect internal and surface defects in materials. It is highly accurate and widely used in industrial applications.

Application

In ultrasonic testing, high-frequency sound waves are transmitted into a material to detect imperfections or identify changes in material properties. The most commonly used ultrasonic testing technique is pulse-echo, where sound is introduced into a test object, and reflections (echoes) from internal imperfections or the object's geometric surfaces are returned to a receiver. Below is an example of a shear wave weld inspection. Notice the indication extending to the upper limits of the screen; this indication results from sound reflected from a defect within the weld. It is commonly used for weld inspections, thickness measurements, and flaw detection in pipelines and tanks.

step by step Process

  • Preparation: Apply a couplant (gel or liquid) to ensure sound transmission.
 
  • Probe Application: Place the ultrasonic transducer on the material.
 
  • Signal Transmission: Transmit ultrasonic waves into the material.
 
  • Echo Analysis: Analyze the echoes returned from flaws or boundaries within the material. All interpretations and discontinuities found are evaluated, sized, and compared to the applicable code, standard or customer specifications to determine if they meet the requirements to be deemed acceptable or rejectable.
 
  • Results: Generate a report based on signal analysis and defect interpretation.